Thermal Oil Boilers

ENEVA thermal oil heaters are high-efficiency heat generation systems designed for industrial processes requiring high temperatures at low operating pressures. They provide a safe and long-lasting alternative in applications where steam is not technically or economically suitable.

  • Oil outlet temperature up to 350 °C
  • High temperature advantage at low pressure
  • Stable, corrosion-free, and homogeneous heat transfer
  • Suitable for chemical, textile, food, and process industries
  • Lower maintenance requirements and long service life

In ENEVA thermal oil heaters, heat is transferred to the thermal oil circulating within a closed loop system. After releasing heat to the process, the oil returns to the heater, creating a continuous cycle.

  • Smooth and continuous flow with helical coil design
  • Oil film temperature maintained within safe limits
  • Optimized pressure drop for low pump energy consumption
  • Efficient and safe operation
  • Chemical and petrochemical plants
  • Textile and finishing lines
  • Food processes (frying, roasting, etc.)
  • Packaging and plastic production
  • Asphalt and bitumen plants
  • Sludge drying and special process applications

Thermal Oil Heaters – Technical Catalog (PDF)

Let’s Determine the Most Suitable Thermal Oil Solution for Your Process

If you are looking for a safe, efficient, and long-lasting thermal oil system for your high-temperature requirements, let’s evaluate the most suitable solution together with the ENEVA engineering team.

Submit a Technical Request
  • Custom coil design based on oil type, temperature level, and flow rate
  • Thermal design limiting maximum oil film temperature
  • Optimized flue gas pressure drop and compact heat transfer surface
  • Economizer or air preheater (recuperator) integration
  • Horizontal or vertical design options

Each system is engineered with a focus on long-term operational safety and high efficiency.

  • Thermal capacity: 200 kW – 10 MW
  • Oil outlet temperature: Up to 350 °C
  • Thermal efficiency: Up to 95% and above (with economizer/recuperator)
  • Fuel options: Natural gas, liquid fuels, biogas
  • High-temperature resistant carbon steel or alloy coils
  • High-alumina refractory with minimal mass
  • High-efficiency thermal insulation (ceramic wool / rock wool)

CONTROL & SAFETY SYSTEMS

ENEVA thermal oil systems are designed in accordance with DIN 4754 standards.

  • Minimum oil flow control
  • SIL2-level monitoring of flow, temperature, and pressure drop
  • Additional safety scenarios for oil and film temperature
  • Automatic shutdown and alarm systems
  • PLC-based control and monitoring infrastructure